Benefits of a Safety and Health Management System

A Safety and Health Management System should be an integral part of any safety plan at any company. Whether a multinational manufacturer operating facilities in multiple countries, or a small startup with 10 employees and 1 tiny office, a Safety and Health Management System can help your staff avoid dangerous situations, and better prepare your staff in the event of an emergency.

What a Safety and Health Management System is, is a centralized system which is used to house all of your company’s safety regulations. Rather than having dozens of safety procedures stored in dozens of places, they will all be stored together, in a logical order, to allow for quick and easy access to the company policies.

This helps business owners by creating an environment where safety staff, management, and employees can easily and efficiently look up relevant policies to ensure they are being followed. It also allows you to easily cross reference one policy with another. So, if you are performing a task which is governed by multiple policies, such as entering a confined space or reviewing your lockout tagout procedures, you can easily ensure all policies are being followed. Similarly, if you are updating a policy, you can efficiently ensure that all related policies are updated, as well.

If you would like to create a Safety and Health Management System, or if you have any questions about how incorporating one would help your company, please contact us. And if you have anything you would like to add about the many benefits of a Safety and Health Management System, please leave a comment.

Most Commonly Cited OSHA Violations Part 3

In the first part of this series, we discussed the first 4 most commonly cited OSHA violations. In the second part, we discussed the next 3. Today, we will be discussing the three most commonly cited OSHA violation in 2012.

3. Scaffolding, General Requirements, Construction (29 CFR 1926.451)

Scaffolds are an important part of any construction project. They add extra walking and working surfaces to incomplete areas and allow access to otherwise inaccessible area. However, these scaffolds are regulated by this standard, and often are not up to code due to their short-term nature. If your company utilized scaffolds, make sure they are up to code, specifically focusing on access, construction, and their ability to handle the weight of the workers.

2. Hazard Communication Standard, General Industry (29 CFR 1910.1200)

Hazardous materials are a serious threat to employee safety. This standard regulates the signage and other communication surrounding these materials. Make sure all materials are properly labeled. This means that the labels must be accurate and that the labels themselves must also be up to code. Also be sure there is a written policy in place for employees to refer back to.

1. Fall Protection, Construction (29 CFR 1926.501)

This is one of those violations which hover around this number one spot year after year. This standard regulates what protections and devices are in place for workers working at any height of four feet or higher. This height requirement often trips up companies, as they disregard the risks associated with perceived “small falls.” Holes are also a common source of violation, as there are multiple potential standards which holes can fall under. To avoid problems, be sure to have a written plan in place for any employees working at a height over 4 feet, and make sure to communicate this plan to all employees.

And that is it. Those are your top 10 most commonly cited OSHA violations of 2012. If you have any questions about the violations listed here, please contact us. If you have anything to add about any of these standards, please leave a comment.

Most Commonly Cited OSHA Violations Part 2

In our last post, we covered the first 4 most commonly cited OSHA violations of 2012, as per their list. Today, we are going to cover the next 3 most commonly cited standards.

6. Powered Industrial Trucks, General Industry (29 CFR 1910.178)

If you are in an industry which uses these trucks, make sure any employee authorized to operate them is properly trained. This standard focuses heavily on training and refreshers for operators. It also focuses on the vehicles themselves; make sure your trucks are up to code, especially after repairs.

5. Control of Hazardous Energy (Lockout/Tagout) (29 CFR 1910.147)

This standard makes even the most seasoned safety personnel cringe. It is complicated, time consuming, difficult to monitor, and extremely dangerous. OSHA comes down hard on lockout/tagout violators, serving up hefty fines for noncompliance. If your business is regulated by this standard, you need to be sure your procedures are within guidelines, your safety team understands them, and you are adequately monitoring changes. Employee training is also of crucial importance, because if employees do not understand the meaning of the locks and tags, they will potentially endanger themselves and coworkers.

4. Respiratory Protection, General Industry (29 CFR 1910.134)

Dust masks, respirators, self contained breathing apparatus (SCBA), and other such devices are all covered by this standard. It sets guidelines regarding fit testing, air quality, exposure limits, testing, and employee training. It also details what is required to be included in a written procedure. Also remember, each device used has its own set of guidelines which must be followed; if you are following the guidelines for dust masks that does not mean your SCBA’s are up to code.

In the third and final post in this series on the most commonly cited OSHA violations, we will be discussing the three most common violations. If you have any questions about the violations listed here, please contact us. If you have anything to add about any of these standards, please leave a comment.

Most Commonly Cited OSHA Violations

Every year, OSHA releases a list of the top 10 most frequently cited standards. This list is important to review and understand, as it will point to trouble areas others are having and can tip you off to what OSHA is focusing on. When there are major changes to a standard, it is also common to see that standard show up on this list. This year, we are going to briefly discuss each of these standards.

10. Electrical Systems Design, General Requirements, General Industry (29 CFR 1910.303)

This standard has to do with the design of electrical systems, specifically focusing on what measures are in place to prevent electrocution and electric shock. This standard is so often cited simply because it pertains just about every business.

9. Machines, General Requirements, General Industry (29 CFR 1910.212)

This standard pertains to the guarding in place for machinery in your facility. Every machine needs to be properly guarded as per the requirements in this standard; pay particular attention to securing fixed machinery and properly covering blades.

8. Ladders, Construction (29 CFR 1926.1053)

Ladder accidents are on the rise in the United States. Though this standard is often considered complicated, most of the requirements are easy to follow once understood. Eight percent of all workplace deaths are attributed to ladder accidents, so it is important to brush up on this standard.

7. Electrical, Wiring Methods, Components and Equipment, General Industry (29 CFR 1910.305)

As technology advances, so to does the circuitry used to run machinery. But ultimately, all wiring systems require proper labeling, grounding, personal protective equipment, and monitoring. All devices also need to be complete and created up to code. This standard covers all of these topics and more.

In our next post, we will discuss standards 6-4 on the list of most commonly cited OSHA violations. If you have any questions about the violations listed here, please contact us. If you have anything to add to our brief discussion of these standards, please leave a comment.

June is National Safety Month

Every year, June is labeled National Safety Month by the National Safety Council, and as such employers all across the country focus in on safety. Each company does this in a different way, but most try to ensure employees understand the importance of workplace safety. For this one month every year, the nation is focused on creating a safer work environment.

But then July 1st hits, and most people begin to think about their 4th of July plans, or their summer vacations, and the signs come down and emails stop going out, and everything goes back to business as usual. For some employees, the message of National Safety Month lasts a few weeks as they attempt to continue to foster a safer work environment. But for most, once the company’s focus comes off of safety, so, too, does theirs.

And this is the biggest problem with National Safety Month. The focus and attention placed on workplace safety should not end when the month ends; it should continue, at least in a limited capacity, year round. By making safety a focus for your company, you are making it a focus for your employees, and you are greatly reducing the chance of workplace injuries, because your employees are constantly reminded of how to create a safer workplace. There are many benefits to National Safety Month, and with a proper plan in place, these benefits can be seen year round.

For more information on how we can help foster a safer work environment, please contact us. And if you have anything to add about the ill effects of taking the focus off of safety, please leave a comment.

Heat Stress

As we approach the peak of summer, heat related injuries are becoming a key concern for most business owners in theUnited States. In most of the country, the temperature will begin to hit 80 degrees and higher on a routine basis, and for employees working outdoors or indoors in improperly ventilated and cooled facilities, the chance of a serious injury or even death is rising.

Heat related regulations are littered throughout OSHA’s standards, but heat stress also falls directly in the original Occupational Safety and Health Act, under Section 5(a)(1), which states, “employers shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees.” And OSHA has made clear that this broad requirement does, in fact, apply to heat related injuries.

But unlike other hazards, such as evacuation plans and arc flash analysis which have clearly defined standards, it is hard to make blanket suggestions to keep employees safe from heat stress. As a general rule, it is important to have regular and routine breaks available to employees, where they are at least afforded shade, if not access to air conditioning. Access to water or other drinks designed to rehydrate is another important step to take; dehydration is one of the most common catalysts to heat stress. Finally, consider restructuring the work schedule to have high physical demand jobs performed early in the day or later in the evening, when it is cooler.

Ultimately, to properly gauge the effectiveness of your heat stress plan, it is important to have a full audit done on site at your facility. For more information on how an audit would help your company ensure compliance, or to get started, please contact us. If you have anything to add about the dangers of heat stress, please leave a comment.

Identifying Piping (ANSI/ASME A13.1)

It is important to be able to quickly and effectively identify what types of materials are flowing through exposed pipes, and what direction these materials are flowing. It is essential that the system utilized to identify piping is uniform and can be understood by all employees who work in your facility, not just those who work in a part of your facility near the exposed piping on a routine basis. The identification system must also be easy for non-employees to understand; this can include both guests of the facility and first responders, who might be called upon in the event of an emergency.

For these reasons, the ANSI/ASME A13.1 pipe labeling system was created. This system sets uniform requirements for labeling pipes, including the size of labels as well as the size of label print, the colors for the writing and for the background of the labels, and how to properly denote the direction of flow of a pipe. By ensuring your facility is following the requirements established in this system, anyone who enters your facility will be able to quickly identify the severity of materials flowing through pipes, as well as the direction it is flowing. Therefore, if there is a leak or other issue, it will be easier to shut the pipe down correctly and evacuate any relevant areas. And, should there be an emergency situation, anyone near exposed piping will know how to proceed – if it is safe to continue or if they should find an alternate route away from the pipe.

If you have not recently updated your pipe labels and feel it might be time for a review, or if you have any general questions about ANSI/ASME A13.1, please contact us. And if you have anything to add about this topic, please leave a comment.

Web-Based Monitoring for Lockout Tagout

After instituting lockout tagout procedures, it is important to have a system in place to monitor these procedures. First, you need to have a way for your employees to access the procedures to ensure compliance, and second, you need to have a way to update your procedures as your business needs change. For many, this is done in house by the safety team. For others, it is not done at all. And if you fall into either of these two categories, it might be time to look into web-based monitoring software for your lockout tagout procedures.

Web-based monitoring allows you to define a procedure library based upon our extensive library of procedures, ensuring you will have procedures which are up to code. These procedures are fully customizable and can be custom-designed to fit your company needs. After inputting all of your information, the procedures can be accessed anywhere a computer has internet connectivity through a website login and password. From there, the program is completely in your hands. You can update information as needed and it is fully scalable, meaning you can have 1 or 100 people working at once.

And best of all, as regulations change, this software will track those changes to help ensure you are up to code.

If you are still managing your lockout tagout monitoring yourself, it might be time to look into another option. Please contact us if you have any questions about how our software can help you. And if you have anything to add about monitoring lockout tagout procedures, please leave a comment.

Auditing Your Safety and Health Management System

Safety and Health Management Systems are an integral part of any successful safety plan for a company. It is a central place to house all policies pertaining to safety, allowing quick access to these policies for review by management, safety personnel, or anyone else interested in a company’s safety practices. A Safety and Health Management System also allows easy updates to company policies when OSHA or other regulatory bodies update their regulations.

And while it is easy to create the structure of the Safety and Health Management System, actually implementing it and ensuring that all of the parts are accurate and up to date is not so easy. it is generally advised that you consult an expert when putting your Safety and Health Management System together, just to ensure you are starting off in compliance, and optimally organized.

But it is also important to properly update a Safety and Health Management System over time, and this is where many companies run into problems. Over time they expand their business or miss a regulatory change, and suddenly their Safety and Health Management System is out of compliance. And when your procedures are out of compliance, your company will be out of compliance.

It is for this reason we recommend at least annual audits of your Safety and Health Management System. These audits can be as superficial or in depth as you would like, but a second set of eyes from someone removed from the company can be an amazing resource for ensuring that your company remains up to code.

If you have any questions about implementing or maintaining a Safety and Health Management System, please contact us. And if you have anything to add about Safety and Health Management Systems, please leave a comment.

Lockout Tagout Computer Monitoring

Setting lockout tagout procedures for your facility is hard. Maintaining your procedures over time and monitoring the accuracy of updates to your system is even harder. Each time there is an upgrade or addition to your machinery, or there is a change in personnel, there is the need to ensure the procedure library is still up to date and accurate. Further, you need to ensure that machines which have changed or been added to your company are fully lockout tagout compliant.

For many business owners, it is cheaper and more time effective to simply utilize software to track and monitor these changes. Unfortunately, most software requires routine updates to ensure accuracy to the most recently updated regulations. This, too, can create problems for many business owners, as outdated software can create a situation where a non-compliant machine is registering as compliant after policy changes.

To combat this problem, it is best to use web based software that is continually updated as needed, ensuring your procedures are checked against the most recent regulatory changes. Here at PF Safety, we have created a web based program which is fully scalable, fully customizable, and guaranteed to always be updated, that allows you to manage and track your lockout tagout procedures.

If you have any questions about your lockout tagout procedures, or would like more information on how our web based software, Factory Solutions Software, can help your business, please contact us. If you have anything to add about the challenges of monitoring lockout tagout, please leave a comment.