Establishing a Preventive Maintenance Plan

Preventive maintenance plans help to increase the life of your machinery, decrease your maintenance costs, and maintain the efficacy of your safety equipment. But if you do not have a plan in place, it can be difficult to establish one for an existing business. This is because you need to re-catalogue every piece of equipment and every machine in your facility, and find the specific manufacturer’s instructions and maintenance recommendations. Then, you need to couple this information with your existing procedures and any relevant OSHA standards to create your preventive maintenance plan.

A preventive maintenance plan should include procedures for daily, weekly, monthly, and quarterly checks. These routine checks will ensure all parts and processes are functioning properly, fluid levels are appropriate, and there are no unaccounted for faults. These checks will increase the life of the equipment, protecting the company’s bottom line.

Additionally, these plans will create a safer work environment. By continually ensuring that safety mechanisms and equipment are functioning properly, there is no opportunity for faulty equipment to allow workplace accidents.

Finally, these programs can protect you from OSHA violations. If an injury occurs due to a faulty piece of equipment, OSHA will review your maintenance records. Should it become clear that no system is in place to ensure the effectiveness of your safety equipment, that will create a serious problem with OSHA.

If you have any questions about how to establish a preventive maintenance plan, please contact us and we can walk you through the process. If you have anything to add about how to effectively establish a preventive maintenance plan, please leave a comment.

Establishing Evacuation Routes

Evacuation routes are important for every company in every industry. Whether a retail storefront or a large facility that employs thousands of people, evacuation routes act as a final safety procedure which can, and will, save lives. So it is important to consider the ramifications of poorly created evacuation routes when creating your evacuation procedures.

When initially creating evacuation routes, and anytime you update them thereafter, you need to consider OSHA Standard 1910.36 and Standard 1910.37, which govern the creation and maintenance of evacuation routes. These standards should act as a baseline for your evacuation procedures, and can be added to based upon the specific needs of your facility.

Standard 1910.36 focuses on the design and construction of exit routes. This includes how many exits are needed, how many paths to these exits are needed, what kinds of doors must be used at these exits, and the materials which need to be used in the construction of these exit doors and routes. This standard is the standard which helps you create an effective evacuation route.

Standard 1910.37 focuses upon the operational features, safeguards, and maintenance of exit routes. This standard covers paint, lighting, how to proceed when there is construction being done to the evacuation route, door maintenance, and so on. So if Standard 1910.36 helps you create an effective evacuation route, this standard helps you to maintain it.

If you have any questions about how to establish or maintain an evacuation route, please contact us so that we can assist you. If you have anything to add about establishing evacuation routes, please leave a comment.

Creating an Evacuation Plan

Properly created evacuation plans will account for a number of potential emergency conditions. These conditions should be both internal and external, and should consider OSHA Standard 1910.36 and Standard 1910.37. These standards guide you in creating the actual evacuation plan and in maintaining the evacuation routes. Simply pointing employees to the nearest exit will not suffice in a true emergency.

Standard 1910.36 specifically discusses the design and construction requirements for exit routes. This standard covers the number of exits required, the number of paths to said exits which are required, the types of exit doors which must be used, and what types of materials must be used in the construction of exit doors and routes. Based upon your facility and your needs, this standard can help you to ensure you create a truly effective evacuation plan.

Standard 1910.37 discusses the maintenance, safeguards, and operational features for exit routes. This standard sets the guidelines for maintaining the routes established in the evacuation plan. It covers everything from lighting and paint to door maintenance and what to do in the event construction is being done to the evacuation route. So where Standard 1910.36 will help you establish your evacuation plan on paper, Standard 1910.37 will help you to maintain these evacuation routes in the event of a real emergency.

If you have not recently reviewed your evacuation plan or if you do not have a true plan in place, it might be time to have a qualified third party firm review your plans. If you have any questions about evacuation plan reviews or creating a new evacuation plan, please contact us. If you have anything to add about creating an effective evacuation plan, please leave a comment.

Establishing an Evacuation Plan

In the event of an emergency, it is important to have a plan in place which allows your employees to safely exit the facility. This plan should also include elements which allow for multiple escape routes, if the building has multiple entrances, in the event one is blocked. Further, there should be a set procedure for ensuring the employees are all out of the building and safe. And finally, you want to be sure you have an effective business continuity strategy to keep your business up and running, even in times of emergency.

When establishing your evacuation plan, you need to ensure you are compliant with OSHA Standard 1910.36 and Standard 1910.37. These standards set guidelines on how to create specific evacuation routes, how to maintain the routes, and what features are required in the routes and the exits. These standards are also of extreme importance when building a new facility, as they explain what is required of the construction of evacuation routes and exits.

If you have a plan in place and are worried it does not conform to these standards, or if you need to establish a new evacuation plan, it might make sense to consider a third party safety audit. A good third party safety auditor will ensure your plan fully adheres to OSHA Standards 1910.36 and 1910.37, and that your plan will keep your business running smoothly through an emergency situation.

If you would like more information about establishing an evacuation plan, please contact us. And if you have anything to add, please leave a comment.

Exit Routes

Exit routes, also known as evacuation plans or means of egress, are the paths your employees can take to exit your facility in the event of an emergency. These exit routes must be properly designed, implemented, distributed, and maintained. If they aren’t, your company is in violation of OSHA Standards and your employees are at risk.

There are 2 primary standards which relate to exit routes – Standard 1910.36 and Standard 1910.37. Standard 1910.36 mainly focuses on creating an evacuation plan, including how many exits and how many different routes to the exits must be available. Standard 1910.37 focuses on exit route maintenance.

Standard 1910.36 needs to be a consideration from the beginning as you create your evacuation plan. It sets the guidelines not only for the flow of the routes and the number of required routes and exits, but also for the construction of the routes and exits. This includes the materials used, the size of the openings, the types of doors at the openings, and how these routes and exits must be accessed.

Standard 1910.37, meanwhile, must be a long term consideration as you maintain your facility. This standard tells you what safety features, signage, and lighting are required for the many different types of exit routes available. If you have not recently reviewed your exit routes to ensure they are up to code with this standard, it might be a good time to schedule a third party safety audit – in the event of an emergency, it is important to be sure your employees can evacuate your facility safely and effectively.

Should you have any questions about establishing or maintaining your exit routes, please contact us. And if you have anything else to add about exit routes, please leave a  comment.

Emergency Action Plans Save Lives

Emergency action plans are important for businesses of all sizes. They help to ensure that all employees are safe and accounted for in an emergency situation, and can help with business continuity after an emergency. And while it is important for every employer to have an emergency action plan in place for these reasons, it is also important to know that it is an OSHA requirement. OSHA regulates emergency action plans with Standard 1910.38.

Standard 1910.38 basically dictates that an emergency action plan must be in place, must be available to employees in writing, and must have specific procedures in place for the handling of emergency situations. These plans must include how to evacuate, how to notify the proper authorities, how to account for personnel after evacuation, and how to account for anyone who will remain in the building.

But beyond the basic details, it is important to remember the purpose of the emergency action plan. It is not a document that should be written up and forgotten about; emergency action plans can and do save lives. If a fire breaks out in a plant, this document has the predetermined steps to get employees out safely. And when you look at the recent disasters in Colorado and New Jersey, it is clear that these types of disasters can and do happen.

If you have any questions about how to establish an emergency action plan, or how to properly distribute it and train your employees on it, please contact us. If you have anything you would like to add about emergency action plans, please leave a comment.

Evacuation Plan

An evacuation plan is nothing more than a document which shows where a staff member should go in the event of an emergency to most efficiently exit the building. It is no more than that. It might include shelters, zones, back up routes, or color coding, but at its core, any evacuation plan should focus on an employee’s ability to leave the facility. Now, you can add zones, shelters, back up routes, and color coding to an evacuation plan to make it easier for employees to leave the building in an emergency situation, and we would recommend that you do that, but do not let these additions detract from the point of the plan – helping employees to safely and quickly exit the building.

To help employers stay on track and create an efficient evacuation plan, OSHA created Standard 1910.36, which gives specific guidelines pertaining to the creation and dissemination of evacuation plans at work. And while there are a number of specific guidelines set for just about every circumstance imaginable, what is most important to remember is that every company needs to create an evacuation plan for every facility.

We have had clients with small facilities in the past who, when asked for their evacuation plan, laughed and said they did not have one because their facility was so small. Unfortunately, common sense is not an acceptable evacuation plan, even if you only have two rooms and one door to the outside. If you do not have a viable evacuation plan, or have not reviewed it recently, create a good plan which fits OSHA’s requirements.

If you have any questions about how to create an evacuation plan, where to post it in your facility, or how to handle a specific issue with your plan, please contact us. If you have anything to add about evacuation plans, leave a comment.

Establishing an Emergency Action Plan

Emergency action plans should be incorporated into any work facility, be it a small retail space, a large warehouse, or an office in a skyscraper. This is not only because OSHA requires it, but because these plans are directly responsible for saving lives in the event of a serious emergency. If an emergency incident should occur, a well developed plan to evacuate, ensure employee safety, coordinate with local first responders, and account for employee whereabouts is of the utmost importance.

To help guide employers, OSHA created Standard 1910.38, which guides emergency action plans. This standard requires an emergency action plan be created, and available in writing for any company with more than 10 employees. In addition, an emergency action plan must include procedures for reporting a fire, procedures for an evacuation, procedures for any employees who remain after the evacuation for critical plant operations, procedures to account for employees after the evacuation, procedures for employees performing rescue or medical duties, and the name of every employee who may be contacted by employees who need more information about the emergency action plan.

Further, there are specific requirements for an employee alarm system, employee training, and dissemination of the emergency action plan. In addition, emergency action plans can ensure business continuity. Companies with a well designed emergency action plan are more likely to return to normal business operation, faster.

If you have any questions about how to establish a compliant emergency action plan which takes business continuity into account, please contact us. Should you have anything to add about the importance of an emergency action plan, please leave a comment.

Means of Egress

OSHA takes evacuation very seriously. In the event of a true emergency, the only thing which may be able to protect life and prevent serious injury is a well designed, clearly labeled,  and properly maintained evacuation route. And as the standards were being formed, OSHA ultimately created two separate standards for evacuation – 1910.36, which covers the construction of the exits and routes, and 1910.37, which describes how the routes need to be maintained, what safeguards need to be in place, and how to handle changes to the original evacuation route.

Standard 1910.36 can be seen as the planning and building standard for means of egress. This standard dictates how to create an evacuation plan, how many exits must be available, and how many possible routes must be available from any given location in your facility. Further, it sets regulations on how these paths must be built, and how the exits must be constructed. This includes the size of the openings, the types of openings, the materials used, and the accessibility.

Standard 1910.37 can be seen as the post-construction standard for evacuation routes. Once you have created your evacuation plan and constructed all of your paths and exits to code, 1910.37 will guide you on how to maintain these routes. This includes the safety features required for various pathways and exits, the lighting which is necessary, the signage, and the fact that the routes and exits must be left unobstructed.

If you have not recently reviewed your evacuation route, it is important to do so. And if you have any questions about your specific situation, please contact us so that we can guide you through these standards and explain how they pertain to your unique facility. If you have anything else to say about means of egress, please leave a comment.

Heat Stress

As we approach the peak of summer, heat related injuries are becoming a key concern for most business owners in theUnited States. In most of the country, the temperature will begin to hit 80 degrees and higher on a routine basis, and for employees working outdoors or indoors in improperly ventilated and cooled facilities, the chance of a serious injury or even death is rising.

Heat related regulations are littered throughout OSHA’s standards, but heat stress also falls directly in the original Occupational Safety and Health Act, under Section 5(a)(1), which states, “employers shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees.” And OSHA has made clear that this broad requirement does, in fact, apply to heat related injuries.

But unlike other hazards, such as evacuation plans and arc flash analysis which have clearly defined standards, it is hard to make blanket suggestions to keep employees safe from heat stress. As a general rule, it is important to have regular and routine breaks available to employees, where they are at least afforded shade, if not access to air conditioning. Access to water or other drinks designed to rehydrate is another important step to take; dehydration is one of the most common catalysts to heat stress. Finally, consider restructuring the work schedule to have high physical demand jobs performed early in the day or later in the evening, when it is cooler.

Ultimately, to properly gauge the effectiveness of your heat stress plan, it is important to have a full audit done on site at your facility. For more information on how an audit would help your company ensure compliance, or to get started, please contact us. If you have anything to add about the dangers of heat stress, please leave a comment.